Sequencing & IPK Lab — Balancing Tool 6

Five products with different processing times (±30%) share one five-station line. A build schedule is created from your chosen sequencing strategy; products launch into the line one by one as the first station frees up. Pick the strategy and the number of IPKs between stations, run the 420-minute shift, and read the throughput. Run each strategy and compare.

Cumulative output

Units completed over the shift. Steeper & higher = more throughput. The dashed line is the day's total demand pace for reference.
IPKs between stations 0
Speed 1.0×
Units completed
0 / 20
throughput this shift
Completion rate
0.0 u/hr
finished ÷ elapsed
Demand met
0 %
of 20 due

Experiment log

StrategyIPKsUnits / shift
Run a strategy to record a result…
Run each strategy at 0 IPK, then raise the IPKs and re-run. More buffer absorbs the processing-time variation and lifts throughput.

The day's products